My full height Craftman Drill press was in need of some attention. It had always had some wobble and vibration issues. The depth guage was very innacurate as well. I started by removing all the pulleys and the tension arm.
A medium sized gear puller made short work of that task. I then scrubbed the painted pulleys in mineral spirits and cleaned out all the old grime and grease. Upon closer inspection I found a lot of rough edges on the pulleys that might have been snagging on the belts at times. I filed the pulleys in several places to smooth them out, then after cleaning resinstalled them with some new lubrication.
The tension arm shaft ends seemed a bit rough so I wet sanded it a bit smoother. After reinstalling the belts a test showed that this fixed most of the vibration issues.
The drill press had arrived with the arbor and chuck installed. I had never had reason to remove it so i had to dig around to find the original arbor removal tool. Fortunately I found it deep in my tool collection. Very little rust even after 17 years of use. I polished up the arbor and gave the chuck some fresh oil to prevent rust as I do a couple times a year.
The original power switch as installed was a PITA. It was always locking up on me. I removed it and installed a heavy duty toggle switch with a thick plastic backplate. Better.
I drilled and tapped two 10-32 holes into the original depth guage’s mounting block. This is where the flat plate would attach for the “fixed” part of the caliper. The angle plate would attach to the bottom of the bolt on which the original depth guage was etched.
My original intention was to drill and tap mounting holes into the caliper. I attempted to drill holes into the caliper’s arms. Not a chance. That hardened steel was impervious to my drills. I switch to my Dremel and a grinding wheel and ground out notches for the screws. Not the prettiest but it worked and would be hidden by the mounting plates.
No, that isn’t blood, but marking dye.
I used some stainless steel machine screws, washers and bolts to tie it all together. I hate rust.
I also ground off the sharp “inside arms” from the caliper after the first time I cut myself on them. Sharp little suckers. The caliper adds a bit more friction to the drill press so I had to adjust the tension of the quill spring to be a bit tighter. Otherwise releasing the quill are would fail to withdraw the chuck from the work. It was a little like balancing a garage door spring for the tiny amount of added load.
It works great! I zero the guage after drawing the drill down to the top of the work and it’s only a button press to switch between decimal, metric and fraction on the fly! I kept the original depth guage purely for it’s continued use as a stop to prevent accidentally drawing/drilling too far and wrecking my future drill press table I intend to build.